Basalt Production Line

Basalt Production Line

Zhumadian basalt production line

Industry 4.0 is the German government's high-tech strategic plan. In China, the corresponding concept is China 2025. The core goal of the ministry of industry and the Chinese academy of engineering is to define the Chinese version of industry 4.0 as intelligent manufacturing. And then expand to the smart manufacturing concrete plant, which is smart. Intelligent manufacturing, intelligent industrial plant two main goals 4.0. Under the influence of industry 4.0, enterprises began to conduct intelligent exploration.

Project overview

Zhumadian customer basalt crusher has been operating on the production line for less than three years. Before using equipment from other domestic manufacturers, the production is general, but the maintenance cost is high. Most of the main equipment has been replaced within three years. In December 2015, Zenith customer change the two HST315 single-cylinder hydraulic cone crusher, a PE900 1200 jaw crusher, the host device HST315 single-cylinder hydraulic cone crusher adopts domestic advanced intelligent control method, after nearly a reconstruction of installation for the month, three months has been put into production, high quality type aggregate production of building materials market is popular in the market, the price is higher, Zenith products and service to our group users are very satisfied.

Equipment configuration of basalt production line

According to the customer's requirements, there are five kinds of material for basalt crushing finished products. Therefore, Zenith engineer combines the original equipment production line in the production line configuration to replace the production efficiency low, coarse crushing and medium crushing equipment, adopts multi-stage product screening, adopts PLC intelligent control method and dust removal system to ensure the high efficiency and environmental protection of the whole production line. The production line has PE900 1200 jaw crusher, two HST315 single cylinder hydraulic cone crushers, one ZSW420 110 feeder, five 3Y2160 round vibrating screen, one transit silo, one dust removal system, and dozens of transfer belt conveyor.

Process analysis of basalt production line

After separating the RockyZSW420 110 by 20-750mm basalt, the first PE900 1200 jaw crusher was driven through the feeder, which was crushed to 0-300mm and transferred to the transfer belt silo. There is a hydraulic valve and a small vibrating feeder below the transportation silo. The feeding is sent to two HST315 single cylinder hydraulic cone crushers for crushing, and then into two 3Y2160 circular vibrating screens. The materials above 40mm are transported back to the middle silo.

HST315 single cylinder hydraulic cone crushing highlights

The main HST315 single cylinder hydraulic cone crusher has become one of the production lines of intelligent electrical control system. Intelligent electronic control system provides manual control, constant flow outlet control and other work modes, constant power control for users to choose; Continuous monitoring of the actual load inside the crusher, automatic adjustment of equipment to optimize the utilization rate of the crusher, the crusher can give play to its best performance at any time; Can automatically monitor and provide alarm to display various operating parameters, real-time understanding of the operation of the crusher. For example: when replacing the gasket, it will be automatically displayed on the control panel and alarm.

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